Thoughts on Restoring a Morgan
Tool List

©By: John T. Blair (WA4OHZ)
dot_clear 1133 Chatmoss Dr., Va. Beach, Va. 23464; (757) 495-8229

Originally written: June 6, 2009
Last update: dot_clear September 20, 2009 - Corrected misspellings, moved things around and added a few items.


I've always said that there is no gift giving occassion where a tool isn't welcomed. So keep a list of tools you'd like, include store, part number, and cost. So when your spouce, kids, or friends need some insight as to what to get you for your birthday, Christmas/Chanukah, mother's or father's day, you're ready.

The list is setup keeping in mind that the average person starts out by doing simple things like oil changes, spark plugs, and brakes. But it's not the gospel. I quite often purchase a tool against a job. So you start a job and find out that you need a tool, go buy it. You'll probably spend as much, as or a little more, for the tool than the job would cost to have done. But now you have the tool, so the next time you use the tool, it will be making you money. (This goes for big ticket items also. I purchased a good MIG welder for about $800 - including helmet, autodarkening insert for the helmet, 64 cu. ft. Argon/CO2 bottle, and regulator - against all the welding that needed to be done during the restoration of my '75 Bricklin. I purchased my engine crain against removing the engine in my '65 Morgan and my Bricklin, etc.)

Also keep in mind that many auto parts stores have lender tools. So if you need a special tool for a job very infrequently, look at borrowing the tool from the parts store.

So what should you have in your automotive tool box? Keep in mind that this is just a start. The more jobs you tackle, the more tools you'll need. But here's the basic list:

First Round of purchases

1. Safety Items
       Goggles or face shield
       Hearing Protectors (Micky Mouse Ears or ear plugs - I prefer the Micky Mouse Ears
       Leather work gloves - when using grinders or handling sheet metal
       Respirator or at least paper face masks

2. 3/8" drive socket set (consisting of)     See Note 1
       ratchet
       breaker bar
       1 1/2" extension
       3" extension
       6" extension
       18" extension
       sockets (SAE and Metric)
       spark plug sockets (5/8" and 13/16")
       universal
       3/8" to 1/4" drive adapter
       3/8" to 1/2" drive adapter

3. Combination wrench set (SAE 3/8" to 1" and Metric 8mm - 22mm)     See Note 1

4. Screwdriver set

5. Pliers - either a set or individually.
       Needle nose pliers
       Slip joint pliers (a couple of sizes)
       dikes
       Channel locks

6.Locking pliers AKA Vise grips (regular and needle nose several sizes)

7. Floor jack - at least 1 1/2 ton - 2 to 2 1/2 tons are better. You want a big
     one, not the small ones with the handle you have to move to jack and release.

8. Jack Stands

9. Brake tools
       Brake Guide Pin Tool (Drum brakes)
       Brake spring Tool (Drum Brakes)
       Brake adjuster Tool (Drum Brakes)
       4" or 6" C clamp or a real caliper retracting tool (Disk brakes)
       Rear caliper retracting cube

10. Battery tools
       Battery Post Puller
       Battery Post Cleaner
       Battery Terminal Spreader

11. Pan - for oil changes and draining radiator

12. Oil Filter wrench

13. Magnet pick up tool

14. Inspection mirror

15. Spark Plug gapping gauge

16. Utility Knife (razor blade knife) & cheap pocket knife

17. Pair of scissors

18. Allen wrench set (SAE and Metric)

19. Pry Bars set

20. Putty knives

21.Wire brush - hand held - several different sizes (tooth brush size, larger ones)

22. Ball-peen Hammer

23. Volt/ohm meter or test light

24. Drop light (and flash light - also a "Head light" is handy)

25. Extension cord


Second Round of purchases

1. Box end wrench set (SAE 3/8" to 1" and Metric 8mm - 22mm)     See Note 1

2. Open end wrench set (SAE 3/8" to 1" and Metric 8mm - 22mm)     See Note 1

3. 1/4" drive socket set (consisting of)     See Note 1
       ratchet
       2" extension
       6" extension
       sockets (SAE and Metric)
       universal

4. Torx set (quite often a Torx set comes with 1/4", 3/8" and 1/2" drive sizes
       depending on how big the Torx bit is)

5. Adjustable wrench (Crescent wrench) several sizes - 4", 8", 12", etc.

6. Vernier caliper - Especially the plastic one Harbor Freight sells. Then a
    good one. Look for Harbor Freight to put their item 98563-0VGA on sale

7. Thread pitch gauge

8. Awl

9. Drills - corded and cordless

10. Drill bit set

11. Wire brush disk for your drill - also the green pads or flapper pads


Third Round of purchases

1. 1/2" drive socket set (consisting of)     See Note 1
       ratchet
       breaker bar
       5" extension
       10" extension
       sockets (SAE and Metric)
       universal
       1/2" to 3/8" drive adapter
       1/2" to 3/4" drive adapter

2. Punch set

3. Center punch

4. Chisel

5. Feeler gauge

6. Hack saw and blades

7. Manual impact screw driver set


Fourth Round of purchases

1. Tool box (You'll probably need something along the way. Look at an inexpensive RubberMaid
       Plastic on. A good tool box, a roll around base and top box will run about $600 or up!

2. Misc. socket set add on:
       1/2" drive standard impact socket set (SAE & Metric)     See Note 1, 2
       1/2" drive deep wrench
       3/8" drive Crowfoot wrench (SAE & Metric)

3. Ignition wrench set (SAE < 3/8" Metric < 8mm) (Combination end set although they come
       in all 3 types box, open and combo)

4. Snap Ring / C clip pliers

5. Rubber mallet

6. Scrapper

7. Soldering pencil & Solder (I usually purchase .032 dia 60/40 Rosin Core solder)

8. Wire crimper/cutter/stripper

9. Pair of dividers

10. Shop vacuum


Misc things you'll want to have on hand.

1. PB blast - for loosening rusted bolts

2. WD40

3. Squirt Oil can

4. Brake cleaner

5. Carb/Throttle body cleaner

6. Starting fluid

7. Several quarts of oil

8. Sand paper - (100 or 150 grit) for cleaning electrical connectors and grounds.

9. GoJo handcleaner

10. Shop rags or paper towels

11. Power steering fluid

12. Transmission fluid

13. Antifreeze

14. Brake fluid


Notes:

1. If you're working on a late model car or import, you might want to start with the metric, and then the SAE sockets). If you're working on older American cars (Pre 76) then start with the SAE.

2. Not needed unless you have a compressor and an impact wrench. That said, quite often you can find impact sockets cheaper than you can find the regular ones. So if you are purchasing the sockets seperately you might want to get the impact sockets vise the regular ones.