Thoughts on Restoring a Morgan
Parts Sources and Cross-references
©By: John T. Blair (WA4OHZ)
dot_clear 1133 Chatmoss Dr., Va. Beach, Va. 23464; (757) 495-8229

Parts Cross-reference dot_clear
Last update: Oct 7, 2005

The following information was compiled between 1988-1992 during the restoration of my 65 Morgan. It is presented here as a tool or a starting point for anyone looking for parts. There is NO garentee that the information is correct, only my best effort. So use at your own risk.


Brakes

Front Calipers:

! 1. +4 59-66 Lucas LH 64326236 & RH 64326237 or LH 64032550 & RH 64132551) 4/4 61-66 These calipers have a large 14 stamped on the outboard side, visable through the wire wheels. They were used on 59-64 Austin Healys and possabaly on English Ford Consuls, Cortina GT (63-65) & Lotus Cortina 63-65. a. Caliper rebuild kit: Lucas SP2504 MM) SP2504 (# 513-212) ! HS) PBR K392S or HYD 017 MS) 100-853 b. Caliper Pistons: Lucas 64325404 VB) 7-994 MS) 100-910 MM) 021-176 Stainless 021-163 Chrome c. Flex line: Lucas 74047408 or GHP-71 4. Rotors: MM) 021-170 The Disk for the Healey might work

2. +4 66-67 Lucas LH 64032149 & RH 64032150 4/4 66-71 These calipers were used on most English Ford Cortinas (64-70); Lotus Elans S2, S3, S4 (65-69); SE & Sprint 68-71; Eurpoa S1, S2 (see NOTE 1) (67-71) a. Caliper rebuild kit: Lucas SP2697 TRF) GISP2697 MS) 100-854 b. Caliper Pistons: Lucas 64327369 or 32320329 MS) 100-915 c. Flex line: Lucas 64047906 or GHP-78 d. Rotors: No information

3. +4 85-?? Lucas LH 64032206 & RH 64032207 4/4 67-85 a. Caliper rebuild kit: Lucas SP2697 b. Caliper Pistons: Lucas 2264327369 c. Flex line GHP-78 d. Rotors No information e. Pads GDB 535H

4. +8 68-73 Lucas LH 64032269 & RH 64132270 These calipers were used on English Ford Cortina GT (66-70); English Capri 1600 (see NOTE 2) 69-70); West German Capri 2000 & 2600 (69-70) a. Caliper rebuild kit: Lucas SP2589 b. Caliper Pistons: Lucas 64321880 c. Flex line Lucas 74047408 or GHP-71 d. Rotors No information e. Pads GDB525

5. +8 72-73 Lucas LH 64032269 & RH 64132270 These calipers were used on English Ford Cortina GT (66-70); English (see NOTE 2) Capri 1600 (69-70); West German Capri 2000 & 2600 (69-70) a. Caliper rebuild kit: Lucas SP2589 b. Caliper Pistons: Lucas 64321880 c. Flex line: Lucas 74047408 or GHP-71 d. Rotors: No information

6. +8 74-7/78 Lucas LH 64033602 & RH 64033603 These calipers were used on the front of the Delorian; West German Capri 2.0, (see NOTE 2) 2.3, & 2.6 L (71-74) and the Capri 2.3 & 2.8 Litre (75-78) a. Caliper rebuild kit: Lucas SP2589 b. Caliper Pistons: Lucas 64321880 c. Flex line: Lucas GHP-103 d. Rotors: No information

7. +8 79-86 Lucas LH 32032086 & RH 32032087 (see NOTE 1) a. Caliper rebuild kit: Lucas SP2697 b. Caliper Pistons: Lucas 32320329 c. Flex line: Lucas GHP-70 d. Rotors: No information NOTES: a. The caliper piston 32320329 and Rebuild kit SP2697 are also used on a Jensen Healey; the rear of the Delorian; Spitfire (67-80); Porsche 911S (74-77), Carrara (72-75), 911SC (77-on). However, the calipers are different. b. The caliper piston 64321880 and rebuild kit SP2589 are used on West German Capri 2000, 2300, 2600 (71-74), 2.3 & 2.8 Litre (75-78); Austin Healey 3000s (64-67) if replacement calipers are installed; GT6 (68-73); TR4 thru TR 6 (65-76) if replacement calipers are installed. However, the calipers are different.

Rear

All Morgans 59-88 (+4, 4/4, +8) - (7/8" Bore - Crosses to a Sunbeam Alpine Series 1 & 2)

a. Wheel cylinder Lucas 64673804 VB) 7-946 MS) 100-885 SS) HP24

b. Rebuild kit Lucas # SP2032. VB) 7-617 [one wheel] MS) 100-852 SS) HK24 [does both sides]

c. Adjuster assembly Lucas # 64271022, used on TR 3s thru TR 6s [and Alpines I-V. VB) 7-875 [9" brakes (crosses for 64271022)] TRF) GIGA6 MS) 200-086 SS) BP45

d. Hold down kit Lucas # LDP1A (Steady rest) used on TR 3s thru TR 6s. VB) 7-761 [all parts for 4 steady rests] SS) BP44

e. Wheel cylinder installation kit Lucas # SP 2862 Used on TR6 and Sunbeam Contains 6 locking plates, 2 dust - covers and grease for 2 wheel cylinders TRF) GISP2862 MS) 200-090

i. Dust covers VB) 7-868 MS) 200-092 SS) BP57

ii. Spring plate VB) 7-042

iii. Locking (Retaining) Plate VB) 7-043

iv. Spring and locking plate SS) BP53

f. Rear flexible brake line: Lucas 3700625 or GHP-1 (59-66) VB) 7-854 used on Healey 3000 rear 59-68; SS) HP57 Alpines Series 1 & 2 (front) 66+: Lucas 64047384

h. Brake Drums Only thing I've heard is the Datsun drums can be modified (Fred Sesson's article in Sept 91 Rough Rider). [Might try Sunbeam Alpine]

Power Brake Assembly

+8s thru 1978 Complete assembly Girling part # 64049178. Kit Girling part # SP2655


* Bumpers

* 60 vintage +4 and possibly 4/4s The bumpers fitted the Ford Anglia 105E


Clutch

1. Cover Assy. (Pressure Plate) a. +4 65-67 CC344 b. 4/4 65 CC012 DB) 007Q6009

2. Clutch Disc (face plates) a. +4 (9" Dia.) CD344 b. 4/4 (7 3/8" ) CD009 DB) 007Q6010 BAP GEON) CD009

3. Release Bearing a. +4 65-67 CB890 SS) TB2 b. 4/4 CB40 (Flat face) DB) 36Q6040 BAP GEON) TB-6W13-8 Note: There are 2 kinds, a. Flat face - used if the pressure plate has a platen attached to the diaphragm fingers. b. Rounded face - used if there is no platen on the fingers.

4. Shift fork dust cover a. 4/4 65 (2 1/2" x 3 1/2" outside) rectangular shape DB) 29Q7513


Hydraulics

Brake Master

1. +4 59-67 Lucas # 64067509 (casting # on 4/4 61-67 mine is 310680CC4) MS) 100-985 a. Rebuild kit: Lucas # SP1967 Used to rebuild TR 4 thru TR 6 master cylinder Lucas 64067758 VB) 7-606 [is equivilant to SP1967] TRF) GISP 1967 MS) 100-855

2. 4/4 68-71 Lucas 64068663 a. Rebuild kit: Lucas SP2486

3. +8 72-78 Lucas 64068990 a. Rebuild kit: Lucas SP2480

4. +8 79-86 Lucas 74066147 a. Rebuild kit: Lucas SP7657

Clutch SLAVE cylinder

1. 4/4 61-66 Lucas 64067591 or 64067880 - These have a 3/4" bore, used on Cortinas (63-67), possibly Elans DB) 702J 0680 a Rebuild kit SP2019 DB) 702J2019

2. 4/4 66-71 Lucas 64068397 +4 59-67 Used on 66-67 Cortina 1300 & 1500, 67-70 Cortina 1600, E & GT) a Rebuild kit: Lucas SP2085 (Used on 64-67 AH 3000 Mk 3 BJ8, 58-62 MGA Twin Cam

3. +8 72-76 Lucas 64067749 a. Rebuild kit: Lucas SP2267

4. +8 77-83 Lucas 74066213 a. Rebuild kit: Lucas SP1490

5. +8 84-86 Lucas 74066335 a. Rebuild kit: Lucas SP4190

Resivor - Brake/Clutch

1. 4/4 61-65 Lucas 64047211 +4 59-66 Used on TR3, one tank feeds both Brake & Clutch VB) 7-795 TRF) 114530 MS) 100-990

2. 4/4 66-? Lucas 64047225 +4 65-? The same tank used on both Brake & Clutch

Hydraulic line Straps

VB) 14-985 (3 1/2" long) 14-986 (5" long) MS) 100-810 (Front) 100-808 (Rear)


Electrics

Brake Stop Light Switch

+4 & 4/4 Lucas 64068032 1966 4/4 - Beck/Arnley Worldparts Corp. 201-0130 +8 and possibly all others Cole Hersee # 8626 or Wagner FC5106 - have used these on + 4 and 4/4 If this is a hydralic switch with 1/8 inch npt threads, the Niehoff #23808 available at Kragens works well.

Distributor

1. 4/4 65 Lucas 40984 - model 25D4 (40857 F is stamped on the Dist. housing) (Discontinued replacement 43D) DB) 615N7000 Vaccumn Advance No Longer

a. Points & Condenser SS) AI54 All Alpines

Fuse Box

Lucas 54038068 - Model 4FJ These were used on TR 3s, 4s, 4As, Sunbeams, Healey BJ8 3000s VB) 8-537 TRF) LU54038068 MS) 200-378 SS) ME55

Generator

1. 4/4 65 - ? Lucas C40L - Used on most Morgans (Don't know about +8)

Headlight Dimmer Switch

Lucas 34790 TRF)

Starter

1. 4/4 ?? - 65 - ?? Lucas M35G - Inertial +4 58 - ?? Lucas M418G - Inertia - There are 2 types the "Eclipse" and the "S" types. The only visable difference is that the "Eclipse" has a hood over the drive mechanism (Bendix?). The drive mechanism is different for these 2 types of starters. Otherwise, it appears that alot of the parts in the casings are interchangable, (but not the armatures). a. Brushes Lucas 255659 (for models of the M418G)

2. 4/4 ?? - 65 - ?? Lucas M35J pre-engagement a. Solenoid DB) 074-M-8363 b. Contacts kit DB) 074-M-8365

Voltage Regulator

1. 60-68 +4 4/4 Lucas 37290 - Model RB106-2 - Used on TR 3s, 4s, 4As, Sunbeams, and Healey 4/6/3000s VB) 8-521 TRF) LU37290 or LUNCB101 MS) 200-383 SS) AD35L

Windshield Wiper

1. 63-67 Lucas 75801 - Type DR3A - Used on TR 3 & TR 4s, Cortina.

a. Wiper Motor - VB) 0-4500 Alpine Series 1 TRF) LU75801 (w/s wiper, w/gear) LU75801R (rebuilt - core charge $30) Note: Could possibly use LU75528 from TRF MS) 300-110

b. Gear Lucas 54707145 TRF) LU54707145 (Gear & shaft) MS) 300-114 (Gear & shaft)

c. Wheel box Lucas 72850 TRF) LU72879 (Do not know if it works)

d. Brush kit Lucas 60600428

e. Wiper Arm Nut VB) 0-672 TRF) GWN256 MS) 300-127

f. Wiper Bezel cone (chromed) OW) 023-105A VB) 9-1005 DOES NOT FIT SS) WW58 Don't know if it's the same

g. Mounting kit TRF) LU743176 MS) 300-117

h. Wiper Blades Lucas WB84-737680

i. Wiper Arms '60 +4 possibly other same as those on MG TC's and TD's

Wire connectors

a. Wire Connector - 2 Way (Single) VB) 14-967 TRF) LUCWB300 MS) 200-810

b. Wire Connector - 4 Way (Double - all common) TRF) LUCWB301 MS) 200-811

c. Bullet Terminals (Males for a & b above) TRF) LUCWB320 MS) 200-815

d. Ground Clips TRF) 236366A MS) 200-876


Lighting

Headlights Assembly:

1. +4 & 4/4 63-68 (2 adjuster screws)

* a. Outer Chrome Rim From the Austin Mini. (Note: the Lucas 54520650 Used on TR 2s, TR 3s & TR 4s will work, but might VB) 8-9990 be narrower than orig) TRF) LU54520650 MS) 200-608 Note: Optional parts LU55912 or LU54520443

b. Fender Gasket Lucas 54521487 VB) 8-866 OEM REPRO 8-695 TRF) LU54521487 MS) 200-595

c. Rim Chrome inner VB) 0-690 TRF) LU54521913 MS) 200-570

d. Trimmer screw kit - springs, screws and clips VB) 0-695

Headlight Dimmer Switch

Lucas 34790

Licence Plate light

Lucas 53093 - Model 467/2 - Used on TR 3s & MGAs

a. Light Assembly: VB) 8-768 TRF) LU56790 (Don't Know if this is it)

b. Cover (Chrome) VB) 8-807 MS) 200-542

c. Lens (Clear Glass) VB) 8-906 TRF) LU54570354 MS) 200-541

d. Gasket (Lens to Base) MS) 200-543

Parking Light

On top of front fenders 1.+4 & 4/4 1953-1968 Lucas 52182 (52436) Model 516 52436 - 516 side lamp C.P. finish; 1-1/8" rim diameter; single contact; clear lens;stippled inside;spigot fixing. Used on the following A.F.N. 'Le Mans (later) and 'Mille Miglia'1952-54, Austin A30 1952-56; A35 Van & 'Countryman' and 152 Range 1957-60; A40 Cars (except Sports) (export USA)1953;A55, A95, and A105 1958-59; A70 (later) 1951-55; A90 and A95 1955-56; A135 1954-57; Ambulance and Hearse 1956-57; Bristol '403' 1954; Dellow Motors All Models 1953-57; Invacar invalid Carrage 1952-53; Jensin 'interceptor' (later) 1952-55; '541' and '541R' 1954-60; Layton Sprots Cars 'Jomar' 1959-60; Lotus Mk VII and Mk. VIII 1958; Mk. IX 1958-59; Mk. Series II 1960; Rover '60', '75' and '90' 1954-56

a. Parking light assembly VB) 8-054 MS) 200-490

Side Marker lights

1. 70's Plus 8's Same as used on '74 Series III Land Rover

Stop (Tail) lights

1. +4 & 4/4 59-68 Lucas 53330 - Model 549 - These were used on TR 3s, Spitfires and MGAs

a. Light Assembly Lucas 53330 VB) 8-722 TRF) 53330 (REPRO) MS) 200-429

b. Light Base (Rim) Lucas 574636 VB) 8-821 TRF) 574636 (REPRO) MS) 200-430

c. Lens Gasket Lucas 574634 - (Lens to base) VB) 8-819 TRF) 574634 (REPRO) MS) 200-433

d. Body Gasket Lucas 574637 - (lamp to car) VB) 8-822 TRF) 574637 MS) 200-434

Turn signal light

1. +4 & 4/4 60-68 Lucas 53330 - Model 594 - Used on TR 3s and MGAs.

a. Light assembly (These lens' should be pointed):

Front (Clear lens) VB) 8-051 TRF) LU52338 MS) 200-421 Rear (Red lens) TRF) LU56725 MS) 200-422

b. Lens (Replacement):

Clear VB) 8-983 TRF) LU54581622 MS) 200-464 Red VB) 8-829 TRF) LU576109 MS) 200-461

c. Rim (Chrome) - Used on front and rear turn signals VB) 8-810 TRF) LU572734 MS) 200-472

d. Bulb holder & mounting plate - These are the Single Contact (short) on front and rear turn signals VB) 0-522 TRF) LU54584780 MS) 200-448

e. Rubber Body Used on front and rear turn signals VB) 8-828 TRF) LU576105 MS) 200-437

Turn Signal Flashers

Lucas 54038068 - Model 4FJ 1. +4 4/4 61-67 Lucas 54038068 TRF) 54038068 MS) 200-334

Suspension & Steering

* 1. U joints +4 60s era NAPA part # 344.

Bearings & Grease seals

1. 4/4 ? - 65 - ?
a Front inner Timken 1922/1988
b. Front outter Timken 290CO
c. Grease Seal Chicago Rawhide 14981 TCM 15373TB 2. +4 - '63 a Front inner Timken 1922/1988
b. Front outter Timken 03062/03162
c. Grease Seal Chicago Rawhide 15004

Rear end

Don't know much - Salsibury 3HA, 6HA, 7HA the 4.1:1 ring and pinion set for the 3HA is identical to the 1959 Studebaker Lark and 6 cylinder Champion. Parts are available through Newmann Altman.

1. Pinion Seal for 7HA rear axle - Federal Mogal #471105 - available from NAPA

Shocks

1. 4/4 ? - 65 - ?

a. Front Monroe AT7/1401 or 21MA2F. MS) 100-710

b. Rear MS) 100-530

Steering box

Wire Wheels - Chrome

Marked Made in England XA452M DRC 4/12J x 15A1

Engine

1. 4/4 ? - 65 - ? /w 1500 cc Ford engine:

a. Engine mounts - used on Cortinas, Lotus Elans & Europas DB) 026E6011

b. Transmission Mounts - Used on MK Cortina/L-7 /w single rail DB) 29F6017

c. Water pump DB) 405K1003

* d. Fuel pump (1600 - probably will fit the 1500s) The 1500 engine saw service in the US in the Cortina. The 1600 engine saw service in the US in the Ford Fiesta and Pinto. Try a local Ford dealer or any auto parts store. (You can also get them from Dave Bean or the Morgan vendors.

4/4s with the Ford 1600 engine. You can replace the cartridge type oil filter system, with a spin on filter system. You must replace the oil pump. This kit is available from Dave Bean engineering: DB) 36E6029

Oil Filter FRAM CH2804 element or FRAM CH 814 PL

2. all PLus 8s a. Timing Chain - A 1975 Buick Skyhawk with the 3.8 "Odd-Fire" V6

Carb.

1. 4/4 65 Single barrel Zenith 33VN

2. +4 SU

Hoses

1. +4 TR powered Radiator Top hose: Gates 20065 These may need a little trimming Bottom hose: Gates 20473 Bypass hose: Gates 20333 Sources: DB) David Bean Engineering Inc. HS) Healey Surgeons Inc. MM) Moss Motors Ltd. MS) Morgan Spares Ltd. OW) Old World Restorations TRF) The Roadster Factory VB) Victoria British Ltd. SS) Sunbeam Specialties


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